AAC Block & Brick Making Plant

Technological Process

Product autoclaving section

Grouping before autoclave section

Reiforcement welding section

Slurry preparation section

Packing section

Tilting, cutting section

Batching, pouring, curing section

Pull&insert bar section

Process Layout

One-stop butler solution

As your trusted project partner, ZENITH will be involved in the entire AAC plant project, including project planning, construction and guidance operation. A high level of product customization is a key evaluation criterion in meeting local market needs, customer requirements and product demand.
Our superior technology enables you to stand out in the market and provide reliable aerated concrete prod-ucts to meet the needs of the local market. For more than 10 years, ZENITH has developed a comprehensive one-stop butler solution. Combined with our extensive experience and customer -centric mission, our engineers will provide the most efficient planning, maximum production capacity and highest volume for all customers.

Plant planning

Based on the local AAC market situation, plant design requirements, raw material factors, capacity requirements, etc., we put forward reasonable suggestions and process layout schemes for the overall plant planning of customers.

Equipment customization

Based on the requirement and market basis of each Customer, we provide customized equipment solutions for AAC production lines (including equipment selection, electrical selection, installation solutions, etc.).

Prompt delivery

ZENITH has an efficient technology research and development team, good production management system, professional manufacturing capacity and perfect supply chain system, which can meet the production and delivery of project equipment at the fastest speed.

More service

ZENITH has visual production management system to ensure that the production process is controllable, to achieve the goal of digital factory management, and improve production efficiency in multiple dimensions. ZENITH has established perfect after-sales service system in China, and will establish foreign after-sales service centers in Southeast Asia, South Asia, the Middle East, Central Asia, Eastern Europe, Africa and other regions. We will make our best efforts to solve all problems in time, and promise to provide professional, fast and efficient service to our customers.

AAC Product introd uction

Slurry storage tank

Ball mill

Slurry preparation section

AAC Product introd uction

Slurry scale

Pouring mixer

Pouring ferry car

Cutting ferry car

Lifting pouring arm device

AAC Product introd uction

Mould tilting crane &hoister

Pre- cutting machine

Vertical cutting machine

Cross cutting machine

Intelligent mold partition system

Oil machine

Tilting, cutting section

AAC Product introd uction

Tilting table

Grouping hoister

Grouping before autoclave section

AAC Product introd uction

Ferry car after autoclave

Autoclave

Grouping ferry car

Product autoclaving section

AAC Product introd uction

Panel conveyor line

Unload hoister

Separator

Product hoister

Side plate ferry car

Side plate cleaner

Side plate hoister

Block packing conveyor line

Auto pallet dispatch device

Product rotate hoister

Chain combine machine

Packing section

AAC Product introd uction

Central conteol room

Mesh frame placement line

Mesh frame ferry cay

Embalming fluid immersion tank

Mesh antiseptic lifting device

Mesh dryer

Reiforcement welding section

AAC Product introd uction

Steel drill rdo clean device

Wax- soaking tank

Draw rod hoister

Insert rod hoister

Pull&insert bar section

AAC product categories & Features

Lintels

Integrated trunking board

Floor and roof panel

U-Blocks

Blocks

Partition wall and external wall panel

Light weight and
high strength

High precision

Fire resistance

Eco-friendly

High
impermeability

Thermal insulation

Sound insulation

Safety and
durability

AAC product application

Number intelligence empowerment
lean management

From digital to digital intelligence

Digitization

Realize data collection of the bottom layer,Statistics and display of data through visual interface

Intelligentize

Learning based on algorithmic models or sutra networks will be replaced by jobs that rely on personal experience in an intelligent way

Digital intelligence

Digital intelligence core is Based on massive big data, combined with artificial intelligence related technologies, open up the data "island", and integrate the scene to assist the manager to make decisions.

Four goals of digital intelligence transformation

Visualization of production process

Fine production management

Intelligent production control

Inventory management integration

1、production process visualization - digital twin system

Automatic roaming

Manual operation

Kanban operation

Real-time video display

Through data collection and scenario twin modeling, the construction of intelligent manufacturing solutions for the whole process is realized, and the collection and access of multi-dimensional data of the production line are assisted, as well as deep mining and intelligent analysis.

Intuitive

panoramic, digital, integrated 3D virtual reality form display

Precision

Accurate data, location and status description, fast and direct presentation

Synchronization

Synchronize the operating data and technical parameters of various devices

Collaboration

To facilitate the work of equipment managers to achieve shared collaborative work

2、Production management refinement -EME intelligent management platform

EMES intelligent management platform integrates three functions of equip-
ment management, energy management and production process management,
and focuses on creating a solid, reliable, comprehensive and feasible manufac -
turing collaborative management platform for AAC manufacturing enterprises.

Intelligent production control - intelligent anti-collision system &
concentration online detection system

Intelligent Collision
Prevention System

The system is connected to the production control system through industrial protocols to monitor equipment status data in real time. When there is personnel intrusion in the monitoring area, audible and visual alarm, chain shutdown and other functions can be implemented to ensure production safety and reduce the occurrence of safety accidents.

Online concentration detection system

The online slurry concentration detection system can continuously and real-time online measurement of slurry concentration, providing data support for production management.

Application scenario

It can be used to detect the slurry concentration in the pit after grinding and the pit where the waste slurry is cut in the air fling production line.
On-line concentration detection of grinding pit, on-line concentration detection of cutting pit

4、Integrated inventory management - Intelligent warehouse
management system ( WMS )

Inventory management can realize the management of raw materials and finished products, including storage management, storage management, transfer management, storage location management and other functional modules.

After the application of WMS system, the warehouse management system implements multi-directional, all-day monitoring and management of the entire warehouse process.