ZENITH Maschinenfabrik GmbH
ZENITH Maschinenfabrik GmbH
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Automatic Hydraulic Concrete Block Making Machines for Concrete Products
  • Automatic Hydraulic Concrete Block Making Machines for Concrete ProductsAutomatic Hydraulic Concrete Block Making Machines for Concrete Products

Automatic Hydraulic Concrete Block Making Machines for Concrete Products

The QGM ZN600VP, ZN900VP and ZN1500VP hydraulic concrete block making machines are designed for manufacturers looking for high-pressure forming, precise vibration control and flexible production across a wide range of concrete products.

Built around an integrated mechanical, hydraulic and electrical architecture, the VP series combines a high-strength machine frame, large-tonnage hydraulic pressing, servo vibration and intelligent automation. Internationally recognized components are used in key systems to support stable operation and consistent forming performance.

With three pressing-force configurations—600, 900 and 1,500 tons—the ZN-VP series provides a scalable solution for concrete product manufacturers with different production requirements and product specifications.
The machine is particularly suited to applications where forming pressure, material adaptability and product flexibility are important. Depending on the selected model, mold configuration and production setup, the machine can manufacture:
●Standard concrete blocks
●Hollow blocks
●Paving blocks
●Curbstones
●Stone-look concrete products
●Landscaping products
●Water-conservancy slope-protection blocks
●Wall and decorative concrete products

The ZN-VP series also supports the utilization of various fine-grained and solid-waste-based raw materials, including construction waste, metallurgical solid waste, mine tailings, stone powder, sludge and sand-washing mud, subject to appropriate material preparation and mix design.

This makes the ZN-VP series a suitable option for concrete block production projects focused on solid waste recycling and value-added concrete products.

Block Machine Specifications

Model ZN600VP ZN900VP ZN1500VP
Product Height 40-200mmCustomizable; specify when ordering 40-200mmCustomizable; specify when ordering 40-200mmCustomizable; specify when ordering
Pallet Size 1200*870mm 1200*1150mm 1400*1200mm
Main Pressing Force 600T 900T 1500T
Main Cylinder Diameter φ500mm φ600mm φ800mm
Machine Weight(Base Material + Face Mix + Hydraulic System) Approx. 61T Approx. 66T Approx. 80T
Hydraulic Power 75kW 90kW 110kW
Machine Dimensions(L × H × W) Approx.6900x5600x2800mm Approx.7200x5600x2800mm Approx.8500x6000x3300mm
Standard Concrete Block240*115*53mm 42pcs./mold 52pcs./mold 64pcs./mold
Paving Block200*100*60mm 30pcs./mold 40pcs./mold 48pcs./mold
Stone-Look Concrete Product600*300*80mm 3pcs./mold 3pcs./mold 6pcs./mold
Hollow Block390*190*190mm 10pcs./mold 10pcs./mold 12pcs./mold

Technical Highlights

Automatic Hydraulic Concrete Block Making Machines For Concrete Products

1. High-Strength Machine Frame for Stable Forming

The main machine frame is manufactured from specially shaped steel sections and incorporates patented structural design technology.
The welded frame undergoes vibration stress-relief treatment to improve structural stability. Large-diameter columns provide support and guidance during mold closing, helping maintain accurate mold positioning throughout the forming process.
The demolding system adopts mechanical synchronization to coordinate mold release and support consistent product forming.
For high-pressure concrete block production, a rigid machine structure is essential for maintaining stable mold movement and repeatable forming conditions.

Automatic Hydraulic Concrete Block Making Machines For Concrete Products

2. Large-Tonnage Hydraulic Pressing System

The hydraulic forming system is one of the defining features of the ZN-VP series.
The three models provide maximum main pressing forces of 600, 900 and 1,500 tons, respectively. Large-diameter main cylinders generate the required forming force for high-pressure concrete product production.
International-brand hydraulic pumps and valves are used within the hydraulic system. Pressing speed, pressure and stroke can be adjusted according to product and process requirements.
This allows the forming process to be configured for different product types and material characteristics.
The high-pressure hydraulic configuration is particularly relevant to manufacturers producing dense concrete products or working with mixes containing fine powders and solid-waste-derived materials.

Automatic Hydraulic Concrete Block Making Machines For Concrete Products

3. German Servo Vibration Technology

The ZN-VP series incorporates advanced German servo vibration technology.
Servo motors provide rapid response and precise control of vibration parameters, allowing excitation force and vibration performance to be adjusted according to the production requirements.
Compared with fixed vibration control, servo technology provides greater flexibility when switching between different product types and material formulations.
The controlled vibration process supports concrete compaction and helps maintain consistent product forming conditions.
Servo vibration concrete block forming technology is especially valuable when a production line needs to accommodate multiple product specifications rather than running a single standardized product continuously.

Automatic Hydraulic Concrete Block Making Machines For Concrete Products

4. Swing-Arm Feeding System Designed for Easier Maintenance

The material feeding system uses a robust swing-arm configuration for consistent material distribution.
Large-diameter guide wheels support smooth movement of the feeding carriage, while replaceable wear plates are installed on key contact surfaces to simplify maintenance.
The feeding platform also uses replaceable wear components. Hydraulic locking allows the feeding section to be opened and secured during inspection, cleaning and maintenance operations.

This design provides easier access to wear parts and helps reduce the complexity of routine service work.

Automatic Hydraulic Concrete Block Making Machines For Concrete Products

5. Integrated Static Pressing and Vibration Forming

The ZN-VP series combines two forming mechanisms:High-pressure static pressing + servo vibration.
The hydraulic system provides the main forming force, while the vibration system assists material compaction during molding.
According to the original technical configuration, the system provides up to 900 or 1,500 tons of main pressing force and 120 kN of vibration force on the corresponding models.
The combined technology is intended to address the forming requirements of dry-process concrete products using both coarse solid-waste materials and ultrafine powder materials.

It can be applied to the production of:
●Stone-look concrete pavers
●Permeable paving products
●Curbstones
●Conventional concrete blocks
●Landscaping concrete products
●Other customized concrete products

For projects that require both product diversity and material flexibility, the combined pressing-and-vibration configuration provides an alternative to conventional static-pressure or vibration-only forming systems.

Automatic Hydraulic Concrete Block Making Machines For Concrete Products

6. Automatic Control for More Consistent Production Management

The ZN-VP series integrates German automation technology with a visual human-machine interface.
The control system coordinates the machine's forming processes while providing operators with a clear interface for production management.

Key functions include:
●Production recipe management
●Operating parameter management
●Equipment status monitoring
●Production data collection
●Machine operation control
●Visualized equipment information

By reducing unnecessary manual intervention, the integrated control architecture helps operators manage production parameters more consistently.
For automated concrete block production lines, centralized control also provides a clearer interface between the block machine and upstream or downstream equipment.

Automatic Hydraulic Concrete Block Making Machines For Concrete Products

7. Intelligent Equipment Cloud Service Platform

The QGM Intelligent Equipment Cloud Service Platform extends machine management beyond the local control cabinet.
The platform integrates cloud computing, data communication, equipment modeling, artificial intelligence, fuzzy neural networks and big-data technologies to collect and analyze equipment operating information and usage patterns.

Depending on system configuration and authorization, the platform supports:
●Online equipment monitoring
●Remote equipment control
●Remote technical support
●Predictive fault detection
●Fault diagnosis
●Equipment health assessment
●Automated operation reports
●Equipment data analysis

This creates a digital connection between the block making machine and cloud-based service functions.
For overseas block manufacturers, cloud-based equipment monitoring can provide an additional layer of support when production equipment is located far from the manufacturer's technical service center.
QGM's intelligent equipment and cloud-service approach is consistent with its broader development of digitally connected block-making equipment and intelligent production systems.

Automatic Hydraulic Concrete Block Making Machines For Concrete Products

8. Solid Waste Recycling for Concrete Product Manufacturing

One of the major application characteristics of the ZN-VP series is its adaptability to different raw materials.
Depending on material properties, preprocessing and mix design, the machine can be used with materials such as:

Solid Waste Materials
●Construction waste ●Metallurgical solid waste
●Mine tailings
●Stone powder
●Sludge
●Sand-washing mud

The actual material ratio and formulation should be determined according to the physical and chemical properties of the locally available materials.

Concrete Products
The machine can be configured for the production of:
●Standard concrete blocks
●Hollow blocks
●Paving blocks
●Permeable pavers
●Curbstones
●Stone-look concrete products
●Landscaping products
●Slope-protection blocks
●Wall decorative concrete products

This makes the ZN-VP series relevant to solid waste recycling projects where the objective is to transform properly processed waste materials into marketable concrete products.

Automatic Hydraulic Concrete Block Making Machines For Concrete Products

9.Designed for Flexible Concrete Product Manufacturing

The ZN600VP, ZN900VP and ZN1500VP provide three different equipment configurations within the same hydraulic forming concept.
The selection of the appropriate model depends on factors such as:
●Required pressing force
●Pallet dimensions
●Product size
●Product range
●Raw material characteristics
●Mold configuration
●Required production scale
●Available plant space
●Complete line configuration

Production Line Layout

Automatic Hydraulic Concrete Block Making Machines For Concrete Products

Block Samples and Applications

Automatic Hydraulic Concrete Block Making Machines For Concrete Products

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ZENITH Maschinenfabrik GmbH
Zenith-Straße 1
D-57290 Neunkirchen

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