In terms of performance, the QT10 fully automatic block forming machine features a servo vibration control and variable frequency drive system, combined with a top-bottom pressure synchronous vibration process. A single mold can stably form 18 standard paving bricks, with a compressive strength exceeding MU10.0 and dimensional errors controlled within 1%.
The entire machine is constructed using high-strength castings and thickened steel welding, resulting in high rigidity and excellent vibration resistance. Even under long-term high-frequency operation, frame deformation is not a major concern, and the machine's service life without major repairs far exceeds the industry average. In terms of intelligent configuration, the QT10 block molding machine is equipped with an original German Siemens PLC control system and a large-size color touch screen.
On the basis of the original local fault self-diagnosis and process parameter visualization adjustment, it is further connected to the Quanzhou Gong's exclusive intelligent cloud service platform. It can upload core information such as production data, equipment running time, hydraulic oil temperature, and vibration frequency in real time, and remotely realize production status monitoring and potential fault prediction.
When combined with an industrial robot integration solution, it can create a fully unmanned closed loop from raw material feeding, vibration molding, demolding and conveying to finished product stacking. The number of operators required for the entire production line is reduced by 60% compared with traditional semi-automatic equipment, completely eliminating the brick-making industry's dependence on skilled technical workers.
| Pallet specifications | 1250x850mm |
| Molding area | 1150x800mm |
| Product height | 50-200mm |
| Number of molded blocks | Hollow bricks: 10 bricks/mold（390×190×190mm） |
| Standard bricks: 54 pieces/mold（240x115x53mm） | |
| Paving bricks: 35 bricks/mold（200x100x60） |
Utilizing a gantry hydraulic integrated structure, coupled with servo vibration control and top-and-bottom pressure vibration technology, a single mold can mold 18 standard bread bricks in one operation. The finished product has a compressive strength of MU10.0 or higher, with a dimensional error of less than 1%.
Freshly demolded wet bricks can be directly stacked 3-5 layers without the need for additional stationary pallets, significantly reducing pallet procurement costs and curing station space requirements.
Equipped with an industrial-grade PLC touch control system and a dedicated intelligent cloud service platform, it supports real-time monitoring of production data, fault self-diagnosis, and early prediction. Combined with industrial robots, it enables fully automated operation of the entire process from material placement, molding, to palletizing. The number of personnel required on the production line is reduced by 60% compared to traditional equipment, completely eliminating reliance on skilled workers.
The optimized multi-axis forced feeding mechanism can efficiently process over 30 types of solid waste resources, including construction waste, fly ash, steel slag, and sludge.
The solid waste slag content can reach over 60%, significantly reducing raw material costs while ensuring the strength of the finished product, truly realizing the resource utilization of industrial solid waste.
Equipped with a patented quick-change mold system, no specialized hoisting equipment is required. Mold changes can be completed within 30 minutes, quickly switching between production of over 20 different specifications of products, including standard bricks, slope protection bricks, curb stones, and grass pavers, perfectly adapting to the current demand in the building materials market for diverse, small-batch orders.
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