1. Advanced molding technology: Using advanced hydraulic vibration pressurization molding technology, through precise
pressure and vibration frequency control, different raw materials are fully combined in the mold to ensure that the
brick body reaches high density and high strength. The proportional valve can accurately adjust the speed and pressure
of the hydraulic action. All parameters can be conveniently set on the Siemens touch screen. It is easy to operate and
has extremely high control accuracy.
2. Intelligent control system: equipped with intelligent interactive system, Siemens touch screen as the operation
interface, high visualization and support for multiple languages. The product formula management function can store a
large number of production formulas, can quickly switch different product production settings, and improve production
efficiency. The system collects operation data in real time, such as production quantity, equipment operation time,
fault records, etc., to provide accurate basis for production management, help enterprises optimize processes and reduce
costs. At the same time, the safety logic control and fault diagnosis system monitors the equipment at all times. Once
an abnormality occurs, it can quickly alarm and accurately display fault information, which is convenient for
maintenance personnel to quickly troubleshoot and reduce downtime.
3. Strong production capacity: high production efficiency, can flexibly adjust the production rhythm according to
different product specifications and production process requirements. The number of brick blanks formed at one time is
large and the forming cycle is short. For example, when producing standard specification bricks, the hourly output is
considerable, which can meet the needs of large-scale production and effectively reduce the unit product production
cost.
1. Municipal engineering
Road construction: Fully Automatic Non Burning Brick Machine can produce products such as curbstones, permeable bricks and pavement bricks. Curbstones are used
for boundary demarcation and road protection in urban roads, squares, parking lots and other places; permeable bricks
have good water permeability and are suitable for paving sidewalks, bicycle lanes, park trails, etc., which can
alleviate the problem of urban waterlogging; pavement bricks are high in strength and wear-resistant, and can be used to
pave roads such as urban main roads and commercial streets.
Water conservancy projects: hydraulic blocks can be made for slope protection and bank protection projects of water
conservancy facilities such as rivers, lakes, and reservoirs, which can resist water erosion, prevent soil erosion, and
protect the safe operation of water conservancy facilities.
2. Garden landscape
Landscape paving: The lawn bricks produced can be used in parking lots, green space passages, etc., to achieve the
combination of turf and bricks, which not only meets the needs of greening, but also has a certain bearing capacity.
Landscape bricks can be used to pave garden paths, square floors, courtyards, etc., and the rich colors and shapes add
charm to the garden landscape.
Garden facilities: Garden facilities such as tree pool bricks, flower pool bricks, and bench bricks can be made to
protect the roots of trees, beautify the surrounding environment of tree pools and flower pools, and provide rest
facilities to improve the overall quality of garden landscape.
Technical Parameters
| Specification | ZN1500C | ZN1800C |
| Maximum forming area | 1300×1050mm | 1300×1300mm |
| Block height | 50-500mm | 50-500mm |
| Cycle time | 20~25s (Depending on block type) | 20~25s (Depending on block type) |
| Vibration force | 160KN | 200KN |
| Pallet size | 1350×1100\1200×(14-50) mm | 1400×1400mm |
| Production per mould | 390×190×190mm(15pcs/mould) | 390×190×190mm(18pcs/mould) |
| Bottom vibration | 4×7.5KW(SIEMENS) | 4×7.5KW(SIEMENS) |
| Tamper head vibration | 2×1.1KW | 2×1.1KW |
| Control system | SIEMENS | SIEMENS |
| Total power | 111.3KW | About 120KW |
| Total weight | 18.3T(without facemix device) | 19.5T(without facemix device) |
| 25.2T(with facemix device) | 27.5T(with facemix device) | |
| Machine size | 10920×3250×4485mm | 11600×3250×4500 mm |
Technology Advantage
The Machine Is Equipped With The Newly Developed Servo Vibration System, Which Has A Dense And High-Excited Vibration Force, Thus Ensuring Production In An Efficient Way, Especially For Large Products And High-Quality Products, Which Need To Be Produced By Pre-Vibration And Transitional Vibration, Can Achieve A Really Nice Effect.
The Feeding System Is Applied With The Germany Patented Design, Which Is Suitable For The Use Of Construction Waste And Other Special Aggregates. What’s More, The Discharging Gate Is Controlled By SEW Motor. The Feeding Frame, Bottom Plate & Mixing Blades Are Made Of High-Duty Sweden HARDOX Steel, Which Strengthen The Sealing Performance And Prevent The Material Leakage To Guarantee The Long Service Life, Feeding Uniform For The Improved Product Quality.
SIEMENS Frequency Conversional Technology Was Re-Innovated And Improved By Germany R&D Center. The Main Machine Vibration Adopts Low Frequency Standby, High Frequency Operation, Which Improve The Running Speed And Product Quality. At The Same Time, It Reduces The Impact On The Mechanical Parts And The Motor, Prolongs The Life Of The Machine And The Motor, And Saves About 20%-30% Of Electricity Compared With The Traditional Motor Operation Control.
Perfectly Combine The Automation Technology And System From Germany. The Automatic Control Is Of Easy Operation, Low Failure Ratio And High Reliability. At The Same Time, It Has The Functions Of Product Formula Management And Operation Data Collection.
The Hydraulic Pump & Valve Are From International Brand, Which Adopt High Dynamic Proportional Valve And Constant Output Pump To Adjust The Speed & Pressure, With The Features Of High-Stability, High Efficiency And Energy-Saving.
QGM Intelligent Equipment Cloud System Realizes Online Monitoring, Remote Upgrade, Remote Fault Prediction And Fault Self-Diagnosis, Equipment Health Status Evaluation; Generates Equipment Operation And Application Status Reports And Other Functions; With The Advantages Of Remote Control & Operation, Quick Troubleshooting & Maintenance For The Clients. Everything Is Interconnected, And The Production And Operation Of Equipment Can Be Seen Through The Network In Every Corner Of The World.
Corollary Equipment
Batcher
Automatic Pallet Feeder
Moisture Sensor
Finger Car
Block-Pallet Separator
Curing Chamber
Block-Pushing Cuber
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