1. Disruptive technological innovation
- The world's first "three-way pressing + air suspension" molding technology
- Pallet-free design saves 100% of pallet purchase and maintenance costs
- The molding cycle is shortened to 12 seconds/board, and the efficiency is increased by 40%
2. Intelligent production system
- Integrated AI visual positioning system, automatic calibration of molding position (accuracy ±1mm)
- Equipped with cloud-based production management system, real-time monitoring of equipment OEE (overall equipment efficiency)
- Support 5G remote operation and maintenance, fault diagnosis response time <30 minutes
3. Excellent economic benefits
- Floor space is reduced by 50%, and plant utilization rate is doubled
- Energy consumption is reduced by 35% (compared with traditional models)
- Labor demand is reduced by 60%, and three people can operate the entire line
4. Environmental upgrade
- Zero pallet loss, reducing wood consumption by about 200m³ per year
- Noise control below 68 decibels
- Dust collection rate ≥99.5% (in line with German TA-Luft standards)
1. Urban renewal construction projects
- Pallet-Free Block Machine is particularly suitable for urban renewal projects with limited space
- Successfully applied to the Berlin urban renewal project, saving 45% of site rental costs
- Can be produced directly on site to reduce transportation costs
2. Emergency construction projects
- Rapid deployment capabilities (equipment installation time <8 hours)
- Demonstrate excellent mobility in post-disaster reconstruction projects
- The first batch of block equipment put into use after the 2023 Turkey earthquake
3. Green building materials industrial park
- Perfectly meets the "zero-carbon factory" construction standards
- Forms a perfect energy combination with the photovoltaic roof system
- Becomes the designated equipment for the German DGNB certification project
• Patented "ground adaptive" molding technology (eliminating 99% of bottom surface defects)
• Intelligent maintenance management system (automatically adjusts temperature and humidity curves)
• Optional AGV unmanned transfer system (realizes fully automatic logistics)
Four reasons for choosing Zenith's pallet-free system
More space-saving: production line length is shortened by 60%
Less investment: comprehensive investment is reduced by 45%
Faster returns: payback period is shortened to 10 months
More sustainable: carbon footprint is reduced by 55%。
Technical Data
| Base material hopper | 1,200L |
| Base material feedbox | 2,000L |
| Pigment hopper | 800L |
| Pigment feedbox | 2,000L |
| Max.feeding height of loader | 2,800mm |
| Forming size | |
| Max forming length | 1240mm |
| Max foming width(producing on the vibration table) | 1.000mm |
| Max foming width(producing on the ground) | 1,240mm |
| Product height | |
| Multi-layer production | |
| Min.product height(producing on the pallet) | 50mm |
| Max. product height | 250mm |
| Max stacking heightpallet height of one layer product) | 640mm |
| Low level production on the pallet | |
| Max product height | 600mm |
| Low level production on the floor | |
| Max.product height | 650mm |
| Production on the floor | |
| Max. product height | 1.000mm |
| Min product height | 250mm |
| Machine weight | |
| Without mould and pigments device | 11.7T |
| Pigment device | 1.7T |
| Machine size | |
| Total length(without pigment device) | 4,400mm |
| Total length(with pigment device) | 6,380mm |
| Max. total height | 3,700mm |
| Min total heigh(ransport height) | 3,240mm |
| Total widh(ncluding control panel) | 2.540mm |
| Vibration system | |
| Max. exciting force of the vibration fable | 80KN |
| Min. excting force of the top vibration | 40KN |
| Energy consumption | |
| Based on the maximum number of vibrating table | 42KW |
Production Capacity
| Block Type | Dimension (mm) | Pictures | aty/Cycle | Cycle Time | Production Capacity (Per 8hs) |
| Hollow Block | 400*200*200 |
|
12 | 40s | 8,640 pcs |
| Rectangular Paver | 200* 100*60 |
|
54 | 38s | 817m2 |
| Rectangular Paver (without facemix) | 200*100*60 |
|
54 | 36s | 864m2 |
| UNI Pavers | 225*112.5*60-80 |
|
40 | 38s | 757m2 |
| Curstone | 150*1000*300 |
|
4 | 46s | 2,504 pcs |
Address
Zenith-Straße 1 57290 Neunkirchen
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