1. Ultra-quiet hydraulic system
Adopting the fifth-generation servo hydraulic technology, the working noise is less than 70 decibels
The pressure output range is 800-1500 tons and can be adjusted steplessly
Energy consumption is 30% lower than that of traditional models
2. Intelligent vibration platform
Three-axis variable frequency vibration system (adjustable from 0 to 6000 times/minute)
Amplitude accuracy of ±0.02mm ensures uniform and dense materials
Automatic compensation function eliminates mold wear deviation
3. Revolutionary mold change system
Patented quick change device realizes 90-second mold switching
Magnetic positioning accuracy reaches 0.1mm
Supports unattended automatic mold change at night
4. Environmental protection and energy-saving design
In terms of environmental protection, the Block Machine Concrete adopts an efficient dust removal device to effectively reduce
dust emissions during the production process and reduce pollution to the environment. At the same time, by
optimizing the matching of the hydraulic system and the motor, and using energy-saving electrical components, the
energy consumption of the equipment is reduced, which meets the relevant international environmental protection and
energy-saving requirements.
1. German precision quality - key components use Bosch Rexroth hydraulic system + Siemens control system
2. Intelligent production expert - equipped with predictive maintenance system, fault warning accuracy rate
99.2%
3. Green production benchmark - awarded EU CE certification and German Blue Angel environmental certification
4. Investment return guarantee - customer actual test, the fastest investment recovery in 5.8 months
5. Global service network - technical service centers in 46 countries, 2 hours quick response.
Technical Parameters
| Maximum Forming Area | 1300×650mm |
| Block Height | 40-300mm |
| Cycle Time | 14~24S (depending on block type) |
| Servo Vibration Force | 100KN |
| Pallet Size | 1350×700×(14-35)mm |
| Bottom Vibration | 2x7.5KW (Frequency) /4x12KW (Servo) |
| Top Vibration | 2×0.55KW |
| Control System | SIEMENS |
| Total Power | 52.6KW |
| Total Weight | 17T (including facemix device & mould) |
| Machine Dimension | 6300×2800×3500mm |
Technology Advantage
The Block Machine Is Equipped With The Newly Developed Servo Vibration System, Which Can Ensure The Vibration Motors Are In A Synchronized State, Which Can Guarantee The Vertical Output Of Compaction Force. Also Avoid The Shear Stress Damage Of The Horizontal Compaction Force To The Machine And Prolong The Machine Lifespan. The Motor Speed Can Reach More Than 4000 Rpm, Which Can Provide Bigger Compaction Force & The Block Quality Would Be Greatly Improved.
Vibration Table Adopts High-Duty Sweden HARDOX Steel, Consisting Of Dynamic Table & Static Table, Which Can Greatly Improve The Vibration Efficiency. While There Are Another Two Vibrators On Top, To Increase Compaction & Guarantee The High Quality Of Concrete Blocks.
There Are Air Bags On The Tamper Head & Two Side Of Machine. After The Mold Is Pushed Into Place, The Airbag Of The Tamper Head Is Inflated And Tightened Automatically. Finally, The Airbag Of The Mold Frame Is Inflated To Clamp The Mold Frame Automatically. In This Way, It Can Help To Save A Lot Of Time For Changing Different Moulds, Reduce The Vibration Noises & Also Increase Production Efficiency.
QGM Control System Adopts SIEMENS PLC, Touch Screen, Contactors & Buttons Etc., Which Perfectly Combine The Automatic Technology And Advanced System From Germany. SIEMENS PLC Has Automatic Trouble-Shooting Function For Easy Maintenance & Also Automatic-Locking To Avoid Mechanical Accidents Caused By Operational Mistakes. While The SIEMENS Touch Screen Can Display Real-Time Production Status & Achieve Easy Operation By Visualization Representation. In Case Any Part Is Broken In The Future, The Replacement Part Can Be Sourced Locally, Which Can Save A Lot Of Time & Cost.
The Hydraulic Pump & Valve Are From International Brand, Which Adopt High Dynamic Proportional Valve And Constant Output Pump To Adjust The Speed & Pressure, With The Features Of High-Stability, High Efficiency And Energy-Saving.
QGM Intelligent Equipment Cloud System Realizes Online Monitoring, Remote Upgrade, Remote Fault Prediction And Fault Self-Diagnosis, Equipment Health Status Evaluation; Generates Equipment Operation And Application Status Reports And Other Functions; With The Advantages Of Remote Control & Operation, Quick Troubleshooting & Maintenance For The Clients. Everything Is Interconnected, And The Production And Operation Of Equipment Can Be Seen Through The Network In Every Corner Of The World.
Corollary Equipment
Concrete Batching & Mixing Plant
Concrete Mixer-Planetary
Automatic Pallet Feeder
Off-Line Block Cubing System
SIEMENS Control System
Curing Chamber
Stacker/Simple Cuber
Elevator/Lowerator & Finger Car
Address
Zenith-Straße 1 57290 Neunkirchen
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