German Zenith ZN900C fully automatic cement brick machine: an expert in intelligent and efficient cement product production
Brand technology genes
Inheriting the German precision manufacturing process, the Zenith ZN900C series integrates the fifth-generation intelligent pressing and forming technology, integrating Zenith's 65 years of innovation in the field of building materials equipment. This model has obtained dual certification from the German TÜV certification and the Chinese CCS quality system.
Core product advantages
1. Excellent performance
- Nominal pressure 900 tons (expandable to 1200 tons)
- Standard brick (240×115×53mm) production cycle 8-10 seconds
- Daily production capacity reaches 30,000-35,000 pieces (standard working conditions)
- The vibration system adopts dual-frequency switching technology (50Hz/60Hz adaptive)
2. Intelligent control system
Siemens SIMATIC S7-1200 PLC control center
10.4-inch full-color industrial touch screen (supports multi-language switching)
Internet of Things remote monitoring system (4G/5G/WIFI three-mode access)
Production data intelligent analysis report system
3. Key component configuration
- Hydraulic unit: Bosch Rexroth customized servo system
- Electrical components: Siemens/Schneider industrial-grade configuration
- Mold system: German 1.2842 special mold steel (hardness HRC58-62)
- Frame structure: QT600-3 ductile iron with overall annealing treatment
4. Environmental protection and energy-saving design
Noise control ≤68dB (A)
Unit energy consumption ≤8.5kWh/m³
Waste recycling rate ≥95%
Fully enclosed dust reduction design
Application solutions
Municipal engineering field
- Sidewalk paving bricks (compressive strength ≥40MPa)
- Curbstones (maximum length 1500mm)
- Drainage ditch components (water permeability ≥1.5cm/s)
Building masonry field
- Standard cement bricks (in accordance with GB/T 21144)
- Hollow blocks (hollowness rate 30-55%)
- Decorative tiles (surface accuracy ±0.3mm)
Industrial warehousing field
- Heavy-duty cargo floor tiles (dynamic load ≥10 tons)
- Anti-slip industrial floor tiles (friction coefficient ≥0.6)
- Corrosion-resistant floor tiles (acid and alkali resistant PH2-12)
Landscape field
- Imitation stone paving tiles (Mohs hardness ≥6)
- Grass bricks (opening rate ≥20%)
- Art fence components
Equipment special services
24-month long warranty
Free on-site installation and commissioning
System training for operators
Lifelong technical support
Global 48-hour emergency response
[Customized service] Supports special mold development and whole-line automation transformation, and can provide process optimization solutions based on customer raw material characteristics.
Technical Parameters
| Maximum Forming Area | 1300×650mm |
| Block Height | 40-300mm |
| Cycle Time | 14~24S (depending on block type) |
| Servo Vibration Force | 100KN |
| Pallet Size | 1350×700×(14-35)mm |
| Bottom Vibration | 2x7.5KW (Frequency) /4x12KW (Servo) |
| Top Vibration | 2×0.55KW |
| Control System | SIEMENS |
| Total Power | 52.6KW |
| Total Weight | 17T (including facemix device & mould) |
| Machine Dimension | 6300×2800×3500mm |
Technology Advantage
The Block Machine Is Equipped With The Newly Developed Servo Vibration System, Which Can Ensure The Vibration Motors Are In A Synchronized State, Which Can Guarantee The Vertical Output Of Compaction Force. Also Avoid The Shear Stress Damage Of The Horizontal Compaction Force To The Machine And Prolong The Machine Lifespan. The Motor Speed Can Reach More Than 4000 Rpm, Which Can Provide Bigger Compaction Force & The Block Quality Would Be Greatly Improved.
Vibration Table Adopts High-Duty Sweden HARDOX Steel, Consisting Of Dynamic Table & Static Table, Which Can Greatly Improve The Vibration Efficiency. While There Are Another Two Vibrators On Top, To Increase Compaction & Guarantee The High Quality Of Concrete Blocks.
There Are Air Bags On The Tamper Head & Two Side Of Machine. After The Mold Is Pushed Into Place, The Airbag Of The Tamper Head Is Inflated And Tightened Automatically. Finally, The Airbag Of The Mold Frame Is Inflated To Clamp The Mold Frame Automatically. In This Way, It Can Help To Save A Lot Of Time For Changing Different Moulds, Reduce The Vibration Noises & Also Increase Production Efficiency.
QGM Control System Adopts SIEMENS PLC, Touch Screen, Contactors & Buttons Etc., Which Perfectly Combine The Automatic Technology And Advanced System From Germany. SIEMENS PLC Has Automatic Trouble-Shooting Function For Easy Maintenance & Also Automatic-Locking To Avoid Mechanical Accidents Caused By Operational Mistakes. While The SIEMENS Touch Screen Can Display Real-Time Production Status & Achieve Easy Operation By Visualization Representation. In Case Any Part Is Broken In The Future, The Replacement Part Can Be Sourced Locally, Which Can Save A Lot Of Time & Cost.
The Hydraulic Pump & Valve Are From International Brand, Which Adopt High Dynamic Proportional Valve And Constant Output Pump To Adjust The Speed & Pressure, With The Features Of High-Stability, High Efficiency And Energy-Saving.
QGM Intelligent Equipment Cloud System Realizes Online Monitoring, Remote Upgrade, Remote Fault Prediction And Fault Self-Diagnosis, Equipment Health Status Evaluation; Generates Equipment Operation And Application Status Reports And Other Functions; With The Advantages Of Remote Control & Operation, Quick Troubleshooting & Maintenance For The Clients. Everything Is Interconnected, And The Production And Operation Of Equipment Can Be Seen Through The Network In Every Corner Of The World.
Corollary Equipment
Concrete Batching & Mixing Plant
Concrete Mixer-Planetary
Automatic Pallet Feeder
Off-Line Block Cubing System
SIEMENS Control System
Curing Chamber
Stacker/Simple Cuber
Elevator/Lowerator & Finger Car
Address
Zenith-Straße 1 57290 Neunkirchen
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