ZENITH Maschinenfabrik GmbH
ZENITH Maschinenfabrik GmbH
Concrete Brick Making Machine
  • Concrete Brick Making MachineConcrete Brick Making Machine

Concrete Brick Making Machine

Model:ZN1500C/1800C
Zenith1500C concrete brick making machine is the epitome of German Industry 4.0 technology, designed for large-scale, high-strength concrete brick production. As Zenith's new generation of intelligent brick making equipment, this model integrates advanced hydraulic vibration system and AI intelligent control technology, and can produce various standard bricks, hollow bricks, curbstones and special building materials. The daily production capacity of a single machine exceeds 25,000 pieces, redefining the efficiency and quality standards of concrete brick production.

Core advantages

1. German precision, extremely stable
- Adopting an integral casting machine base with a multi-axis synchronous hydraulic system
- All core components are imported from Germany
- Patented vibration platform technology ensures that the product density uniformity reaches 98.5%

2. Intelligent production, efficiency leader
- Equipped with Industry 4.0 intelligent control system
- Equipped with a quick mold change system (QMS)
- The output of a single shift (8 hours) under standard working conditions reaches 12,000-15,000 pieces

3. Energy saving and environmental protection, green benchmark
- Innovative energy recovery system
- The whole Concrete Brick Making Machine noise is ≤72dB
- Meets the German Blue Angel environmental certification standards

4. Flexible production, one machine for multiple uses
- Compatible with 25 standard mold configurations
- Support customized formula input
- Digital production management system

Application field analysis

1. Large-scale building materials production base
- Meet the needs of large-scale building materials companies with an annual production capacity of more than 80 million pieces
- The degree of automation can reduce 80% of manual intervention
- Particularly suitable for commercial concrete enterprises to extend the industrial chain

2. Municipal engineering construction
- Specialized in the production of high-strength curbstones for municipal use
- One-piece drainage ditch products
- Has been successfully used in many European urban renovation projects

3. Prefabricated building components
- Can produce various types of lightweight thermal insulation composite bricks
- Product size accuracy reaches ±0.5mm
- Becomes the designated equipment of many internationally renowned construction companies

4. One Belt One Road infrastructure projects
- Modular design adapts to various climatic conditions
- Localized service network covers countries along the route
- Set excellent production records in many overseas projects

Technical innovation highlights

• The world's first "hydraulic + servo" dual power system
• Intelligent lubrication system achieves 1,800 hours of maintenance-free
• Optional 3D visual quality inspection system
• Cloud remote operation and maintenance platform
Five major values of choosing Zenith1500C
Scale benefits: 45% increase in conversion value per ton of raw materials
Intelligent control: full traceability of production data
Quality assurance: every brick meets international standards
Return on investment: payback period for large projects < 15 months
Continuous upgrade: enjoy Zenith's lifetime technical services.


Technical Parameters

Specification ZN1500C ZN1800C
Maximum forming area 1300×1050mm 1300×1300mm
Block height 50-500mm 50-500mm
Cycle time 20~25s (Depending on block type) 20~25s (Depending on block type)
Vibration force 160KN 200KN
Pallet size 1350×1100\1200×(14-50) mm 1400×1400mm
Production per mould 390×190×190mm(15pcs/mould) 390×190×190mm(18pcs/mould)
Bottom vibration 4×7.5KW(SIEMENS) 4×7.5KW(SIEMENS)
Tamper head vibration 2×1.1KW 2×1.1KW
Control system SIEMENS SIEMENS
Total power 111.3KW About 120KW
Total weight 18.3T(without facemix device) 19.5T(without facemix device)
25.2T(with facemix device) 27.5T(with facemix device)
Machine size 10920×3250×4485mm 11600×3250×4500 mm


Technology Advantage

Servo Vibration System

The Machine Is Equipped With The Newly Developed Servo Vibration System, Which Has A Dense And High-Excited Vibration Force, Thus Ensuring Production In An Efficient Way, Especially For Large Products And High-Quality Products, Which Need To Be Produced By Pre-Vibration And Transitional Vibration, Can Achieve A Really Nice Effect.

Compulsory Feeding

The Feeding System Is Applied With The Germany Patented Design, Which Is Suitable For The Use Of Construction Waste And Other Special Aggregates. What’s More, The Discharging Gate Is Controlled By SEW Motor. The Feeding Frame, Bottom Plate & Mixing Blades Are Made Of High-Duty Sweden HARDOX Steel, Which Strengthen The Sealing Performance And Prevent The Material Leakage To Guarantee The Long Service Life, Feeding Uniform For The Improved Product Quality.

SIEMENS Frequency Conversional Control

SIEMENS Frequency Conversional Technology Was Re-Innovated And Improved By Germany R&D Center. The Main Machine Vibration Adopts Low Frequency Standby, High Frequency Operation, Which Improve The Running Speed And Product Quality. At The Same Time, It Reduces The Impact On The Mechanical Parts And The Motor, Prolongs The Life Of The Machine And The Motor, And Saves About 20%-30% Of Electricity Compared With The Traditional Motor Operation Control.

Fully-Automatic Control

Perfectly Combine The Automation Technology And System From Germany. The Automatic Control Is Of Easy Operation, Low Failure Ratio And High Reliability. At The Same Time, It Has The Functions Of Product Formula Management And Operation Data Collection.

High-Efficient Hydraulic System

The Hydraulic Pump & Valve Are From International Brand, Which Adopt High Dynamic Proportional Valve And Constant Output Pump To Adjust The Speed & Pressure, With The Features Of High-Stability, High Efficiency And Energy-Saving.

Intelligent Cloud System

QGM Intelligent Equipment Cloud System Realizes Online Monitoring, Remote Upgrade, Remote Fault Prediction And Fault Self-Diagnosis, Equipment Health Status Evaluation; Generates Equipment Operation And Application Status Reports And Other Functions; With The Advantages Of Remote Control & Operation, Quick Troubleshooting & Maintenance For The Clients. Everything Is Interconnected, And The Production And Operation Of Equipment Can Be Seen Through The Network In Every Corner Of The World.


Corollary Equipment

Batcher

Automatic Pallet Feeder

Moisture Sensor

Finger Car

Block-Pallet Separator

Curing Chamber

Block-Pushing Cuber




Hot Tags: Concrete Brick Making Machine, Brick Making Equipment, Construction Machinery Supplier
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Contact Info
Customer proximity is one of our strengths. Whenever you need us, you can rely on us. We do everything we can to be available for you worldwide and to be able to react as quickly as possible when it matters.
ZENITH Maschinenfabrik GmbH
Zenith-Straße 1
D-57290 Neunkirchen

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