Strong power and efficient performance: Equipped with high-power motors and advanced hydraulic systems, it provides strong power for the brick making process. The hydraulic system uses high-precision oil pumps and control valves, which can accurately control pressure and flow to ensure stable equipment operation, while achieving rapid mold opening and closing and material pushing, greatly improving production efficiency, and producing a large number of high-quality concrete products per hour.
Accurate molding technology: Using advanced vibration molding principles and high-precision vibrators, the vibration frequency and amplitude can be accurately adjusted according to different product requirements. During the production process, the vibrator makes the concrete material quickly and evenly distributed in the mold and fully compacted, ensuring that the internal structure of the product is tight, the strength is high, the dimensional accuracy is controlled within a very small range, the product quality is stable and reliable, and the scrap rate can be effectively reduced.
Flexible and diverse mold system: With a unique mold design and a quick change device, it can easily realize the production of concrete products of different specifications, shapes and uses. Whether it is a standard solid brick, hollow brick, or a curbstone, slope protection brick, lawn brick, etc. with special requirements, you only need to simply replace the mold to meet the diverse market needs. Moreover, the mold replacement process is simple and fast, which can effectively shorten the production switching time and improve the utilization rate of the equipment.
Intelligent control system: Equipped with an advanced intelligent control system and a touch screen operation interface, the operation is convenient and intuitive. The operator can easily set various production parameters on the touch screen, such as material ratio, vibration time, pressure size, etc., and the system will automatically and accurately control the entire production process according to the set parameters. At the same time, the system also has automatic fault diagnosis and alarm functions, which can monitor the operating status of the equipment in real time. Once a fault is found, an alarm will be issued immediately and the fault information will be displayed, which is convenient for maintenance personnel to quickly locate and troubleshoot the fault, reduce equipment downtime, and reduce maintenance costs.
High-quality materials and solid structure: The fuselage frame is made of high-strength alloy steel, and has extremely high strength and stability after precise processing and welding. Key components such as molds, vibrating tables, and pressure heads are made of high-quality wear-resistant materials. After special heat treatment processes, they have good wear resistance and corrosion resistance, can withstand long-term high-intensity production operations, extend the service life of the equipment, and bring long-term and stable production benefits to the enterprise.
Environmental protection and energy-saving design: The design fully considers environmental protection and energy-saving requirements. The equipment adopts efficient motors and energy-saving hydraulic systems, and reduces energy consumption through optimized design and intelligent control. At the same time, during the production process, through reasonable sealing and dust removal devices, dust and noise pollution are effectively reduced, which meets the relevant national environmental protection standards and creates a clean and quiet production environment for enterprises.
German Zenith 1000-2 Concrete Products Brick Machine application field
1. Prefabricated buildings and wall materials
Produce lightweight partition boards and aerated concrete blocks, suitable for high-rise buildings and modular houses, and help low-carbon construction.
2. Municipal and road engineering
Manufacturing permeable bricks, blind bricks, and heavy curbstones (compressive strength C50+) to meet the needs of sponge cities and high-standard road construction.
3. Landscape and decorative building materials
Customized cultural stones, split bricks, and grass bricks are widely used in villa courtyards and municipal parks, combining aesthetics and functionality.
4. Industrial and special building materials
Manufacturing high-temperature resistant bricks and sound barrier blocks, suitable for special scenes such as chemical plants and high-speed rail sound barriers.
German quality assurance-verified by customers in 120+ countries around the world, providing CE and TUV certification.
Full-cycle service support-from plant planning to technical training, localized teams provide lifelong escort.
High return on investment-finished product qualification rate ≥98%, with a return on investment of as fast as 6 months.
Technical Parameters
| Forming Area | 1100×820mm |
| Height of Finished | 50-300mm |
| Cycle Time | 15-25S (as per mould) |
| Vibration Force | 80KN |
| Pallet Size | 1200x870x（12-45）mm |
| Production per Mold | 390x190x190mm（10pcs/mold） |
| Bottom Vibration | 2x7.5KW（SIEMENS） |
| Top Vibration | 2x0.55KW |
| Electrical Control | SIEMENS |
| Power | 42.25KW |
| Total Weight |
8T（Without Facemix） 11T（With Facemix） |
| Dimension | 6145x2650x3040mm |
Technology Advantage
QGM SIEMENS Frequency Conversional Technology Was Re-Innovated And Improved By Germany R&D Center. The Block Making Vibration Adopts Low Frequency Standby, High Frequency Operation, Which Improve The Running Speed And Product Quality. At The Same Time, It Reduces The Impact On The Mechanical Parts And Motor, Prolongs The Machine And Motor Lifespan, Saving About 20%-30% Of Electricity When Compared With The Traditional Motor.
Vibration Table Adopts High-Duty Sweden HARDOX Steel, Consisting Of Dynamic Table & Static Table, Which Can Greatly Improve The Vibration Efficiency. While There Are Another Two Vibrators On Top, To Increase Compaction & Guarantee The High Quality Of Concrete Blocks.
QGM Control System Adopts SIEMENS PLC, Touch Screen, Contactors & Buttons Etc., Which Perfectly Combine The Automatic Technology And Advanced System From Germany. SIEMENS PLC Has Automatic Trouble-Shooting Function For Easy Maintenance & Also Automatic-Locking To Avoid Mechanical Accidents Caused By Operational Mistakes. While The SIEMENS Touch Screen Can Display Real-Time Production Status & Achieve Easy Operation By Visualization Representation. In Case Any Part Is Broken In The Future, The Replacement Part Can Be Sourced Locally, Which Can Save A Lot Of Time & Cost.
The Hydraulic Pump & Valve Are From International Brand, Which Adopt High Dynamic Proportional Valve And Constant Output Pump To Adjust The Speed & Pressure, With The Features Of High-Stability, High Efficiency And Energy-Saving.
QGM Intelligent Equipment Cloud System Realizes Online Monitoring, Remote Upgrade, Remote Fault Prediction And Fault Self-Diagnosis, Equipment Health Status Evaluation; Generates Equipment Operation And Application Status Reports And Other Functions; With The Advantages Of Remote Control & Operation, Quick Troubleshooting & Maintenance For The Clients. Everything Is Interconnected, And The Production And Operation Of Equipment Can Be Seen Through The Network In Every Corner Of The World.
Corollary Equipment
Batcher
Automatic Pallet Feeder
Moisture Sensor
Finger Car
Block-Pallet Separator
Curing Chamber
Block-Pushing Cuber
Address
Zenith-Straße 1 57290 Neunkirchen
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