German Zenith Brick Machine: Inherited Craftsmanship Creates Extraordinariness
Founded in 1953 | Global Leader in Hollow Block Machinery
Brand Heritage: German Precision, Hundred Years of Craftsmanship
In 1953, Zenith was born in a major industrial town in Germany. For more than 70 years, it has focused on the research and development and manufacturing of hollow block machinery. Adhering to the German manufacturing concept of "precision, innovation, and reliability", we provide intelligent block production lines for more than 120 countries around the world, becoming a technical benchmark in the field of construction equipment.
Core advantages of the product: Designed specifically for hollow blocks
1. Intelligent hydraulic forming system
- Using the fourth-generation servo hydraulic technology, the pressure is precisely controlled in the range of 2000-3200 tons
- The original "double pulse pressing" process increases the density of the blocks by 15%, and the hollow rate reaches 60% while maintaining excellent strength
2. Modular flexible production line
- Full process automation from raw material processing to finished product stacking
- Supports 6-24 hours of rapid switching of different block specifications (standard/special-shaped/decorative)
3. Ecological intelligent manufacturing system
- Energy consumption is 40% lower than that of traditional equipment, and the waste recycling rate exceeds 95%
- Compatible with recycled raw materials such as construction waste and fly ash, in line with EU green building materials standards
4. Military-grade durable design
- The core press parts are made of Krupp special steel, with a theoretical service life of 500,000 hours
- Equipped with an AI early warning system to predict maintenance needs 12-36 hours in advance
High-rise building structure system- Produce load-bearing hollow blocks of 390×190×190mm and other specifications
- Suitable for prefabricated building shear walls and frame filling walls
Municipal integrated pipe corridors
- Manufacture special hollow blocks with embedded pipes
- Meet the requirements of P8 anti-seepage level of underground projects
Green building demonstration area
- Customized decorative and thermal insulation integrated blocks (heat transfer coefficient ≤ 0.25W/(m·K))
- Realize local supply of building materials for LEED certified projects
Industrial special structures
- Produce acid-resistant blocks (corrosion resistance level UA3)
- Applied to chemical plants, sewage treatment facilities and other scenarios
Historical verification: Cumulative delivery of more than 6,800 production lines, with an equipment startup rate of 99.2%
Digital empowerment: Equipped with Zenith CONNECT 4.0 remote operation and maintenance platform
Local service: Spare parts centers have been established in 23 countries, with a response time of &:lt 8 hours
Zenith engineers are providing services in your area
Technical Parameters
| Maximum Forming Area | 1300×650mm |
| Block Height | 40-300mm |
| Cycle Time | 14~24S (depending on block type) |
| Servo Vibration Force | 100KN |
| Pallet Size | 1350×700×(14-35)mm |
| Bottom Vibration | 2x7.5KW (Frequency) /4x12KW (Servo) |
| Top Vibration | 2×0.55KW |
| Control System | SIEMENS |
| Total Power | 52.6KW |
| Total Weight | 17T (including facemix device & mould) |
| Machine Dimension | 6300×2800×3500mm |
Technology Advantage
The Block Machine Is Equipped With The Newly Developed Servo Vibration System, Which Can Ensure The Vibration Motors Are In A Synchronized State, Which Can Guarantee The Vertical Output Of Compaction Force. Also Avoid The Shear Stress Damage Of The Horizontal Compaction Force To The Machine And Prolong The Machine Lifespan. The Motor Speed Can Reach More Than 4000 Rpm, Which Can Provide Bigger Compaction Force & The Block Quality Would Be Greatly Improved.
Vibration Table Adopts High-Duty Sweden HARDOX Steel, Consisting Of Dynamic Table & Static Table, Which Can Greatly Improve The Vibration Efficiency. While There Are Another Two Vibrators On Top, To Increase Compaction & Guarantee The High Quality Of Concrete Blocks.
There Are Air Bags On The Tamper Head & Two Side Of Machine. After The Mold Is Pushed Into Place, The Airbag Of The Tamper Head Is Inflated And Tightened Automatically. Finally, The Airbag Of The Mold Frame Is Inflated To Clamp The Mold Frame Automatically. In This Way, It Can Help To Save A Lot Of Time For Changing Different Moulds, Reduce The Vibration Noises & Also Increase Production Efficiency.
QGM Control System Adopts SIEMENS PLC, Touch Screen, Contactors & Buttons Etc., Which Perfectly Combine The Automatic Technology And Advanced System From Germany. SIEMENS PLC Has Automatic Trouble-Shooting Function For Easy Maintenance & Also Automatic-Locking To Avoid Mechanical Accidents Caused By Operational Mistakes. While The SIEMENS Touch Screen Can Display Real-Time Production Status & Achieve Easy Operation By Visualization Representation. In Case Any Part Is Broken In The Future, The Replacement Part Can Be Sourced Locally, Which Can Save A Lot Of Time & Cost.
The Hydraulic Pump & Valve Are From International Brand, Which Adopt High Dynamic Proportional Valve And Constant Output Pump To Adjust The Speed & Pressure, With The Features Of High-Stability, High Efficiency And Energy-Saving.
QGM Intelligent Equipment Cloud System Realizes Online Monitoring, Remote Upgrade, Remote Fault Prediction And Fault Self-Diagnosis, Equipment Health Status Evaluation; Generates Equipment Operation And Application Status Reports And Other Functions; With The Advantages Of Remote Control & Operation, Quick Troubleshooting & Maintenance For The Clients. Everything Is Interconnected, And The Production And Operation Of Equipment Can Be Seen Through The Network In Every Corner Of The World.
Corollary Equipment
Concrete Batching & Mixing Plant
Concrete Mixer-Planetary
Automatic Pallet Feeder
Off-Line Block Cubing System
SIEMENS Control System
Curing Chamber
Stacker/Simple Cuber
Elevator/Lowerator & Finger Car
Address
Zenith-Straße 1 57290 Neunkirchen
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