The solid brick forming machine adopts a modular design concept and mature, stable manufacturing processes, boasting core advantages such as high production efficiency, stable operation, strong product adaptability, and convenient maintenance. It can meet the large-scale production needs of various types and specifications of concrete products, making it a mainstay production equipment for modern brick-making enterprises.
The entire machine adopts a high-rigidity gantry hydraulic integrated structure, equipped with a dual servo motor driven vibration system and a 4500KN synchronous pressurization device. Through upper and lower pressurization combined with multi-source vibration technology, it ensures that the density of the produced solid bricks reaches over 99%, the compressive strength is stable within the MU15.0-MU20.0 range, and the overall dimensional error of the finished product is less than 0.5mm.
In terms of core production capacity, a single mold can form 12 standard solid bricks (240×115×53mm) in one pass, with a stable hourly production capacity of up to 3000 bricks. Utilizing a patented rapid mold-changing system, mold switching can be completed within 25 minutes, compatible with over 15 different product categories, including porous bricks and insulating bricks, fully meeting the diverse order demands of civil construction, industrial plants, and infrastructure projects.
Equipped with an industrial-grade PLC and Quanzhou's exclusive cloud service platform, the machine can achieve real-time monitoring and dynamic optimization of 35 core process parameters, including vibration frequency and forming pressure. It supports stepless frequency adjustment vibration from 0-60Hz, and the built-in AI algorithm automatically matches the optimal vibration curve based on the particle size distribution and moisture content of different raw materials, ensuring uniform and non-segregated feeding at low frequencies and rapid degassing and dense forming of the green body at high frequencies. The accompanying fault self-diagnosis system can provide early warnings of potential problems such as hydraulic valve wear and vibration motor malfunctions, significantly reducing unplanned downtime and ensuring continuous and stable operation of the production line.
The innovative "dual-stage material placement + hydraulic clamping" process ensures uniform distribution of concrete materials within the mold box through a forced material placement system using centrifugal discharge technology, completely avoiding industry pain points such as localized material shortages and uneven compaction.
Combined with a full-station high-performance capsule vibration damping device, the equipment's operating noise is controlled below 70dB, far below the industrial production noise limit. The standard molding cycle is only 10-15 seconds, with a single-shift 8-hour production capacity exceeding 50,000 bricks.
Newly demolded bricks can be stacked up to 8 layers without additional pallet support, saving 85% on wooden pallet purchases and daily wear and tear costs, significantly reducing production line investment costs.
The equipment's unit product energy consumption is controlled at 2.5kW·h/ton brick, a 20% reduction compared to traditional models of the same specifications. Equipped with a fully enclosed dust cover and negative pressure dust collection system, the dust emission concentration at the production site is ≤5mg/m³, fully complying with environmental production standards.
Meanwhile, the equipment can efficiently process various industrial solid wastes such as construction waste, fly ash, and steel slag as production raw materials, with a solid waste addition rate of 70%-85%, truly realizing the resource utilization of "turning waste into treasure". The produced solid bricks can reach F200 level in freeze-thaw cycle testing, with a thermal conductivity ≤0.5W/(m·K), perfectly meeting the core requirements of energy-saving building wall construction.
| Products | External dimensions | Number of molded blocks (blocks/mold) | 8-hour production capacity |
| Hollow bricks | 390*190*190mm | 10 | 11,520-14,420 |
| Standard bricks | 240*115*53mm | 51 | 73,440-97,920 |
| Dutch bricks | 200*100*60mm | 35 | 40,320-50,400 |
| T10 | Standard pallet dimensions (mm): 1200×950 / 1200×870 | Main Vibration Mode: Table Vibration |
| Finished product height (mm): 40–300 / 40–500 | Control System: Siemens | |
| Molding cycle (s): 15–25 | Max. Molding Area (mm): 1100 × 820 |
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