ZENITH Maschinenfabrik GmbH
ZENITH Maschinenfabrik GmbH
Products
Brick forming machine
  • Brick forming machineBrick forming machine

Brick forming machine

QGM's T12 standard brick forming machine, developed with decades of experience in brick-making equipment R&D and deep integration of advanced German Zenit technology, is a new generation of high-end fully automatic building materials production equipment launched for the domestic building materials market.

Brick forming machine is specially customized for urban and rural building upgrades, municipal infrastructure expansion, and large-scale solid waste resource utilization scenarios, and is also the main benchmark model for large-scale production of national standard bricks by leading domestic building materials companies. The equipment adopts a high-rigidity gantry hydraulic integrated structure, equipped with a dual servo vibration system and a large-tonnage synchronous pressurization device.
Through upper and lower pressurization combined with multi-source vibration technology, the internal density of 240×115×53mm national standard bricks reaches more than 98%, the compressive strength is stable in the range of MU15.0-MU20.0, and the finished product size error is controlled within 0.5mm.
Leveraging the brand's patented quick-change mold system, mold box switching can be completed within 25 minutes.

Product advantages

Intelligent control

The T12 model is equipped with a newly upgraded industrial-grade Siemens PLC and QGM's exclusive intelligent cloud service platform. It can achieve millisecond-level real-time monitoring and dynamic optimization of over 35 core process parameters, including vibration frequency, molding pressure, and material feeding time.
It supports stepless frequency adjustment across the entire 0-60Hz range and incorporates an iteratively updated AI raw material adaptation algorithm. This algorithm automatically matches the optimal vibration curve based on the particle size distribution and moisture content of different raw materials such as construction waste, fly ash, coal gangue, and steel slag, ensuring uniform material feeding without segregation in the low-frequency stage and rapid degassing and dense molding of the green body in the high-frequency stage.
The accompanying end-to-end fault self-diagnosis system can provide early warnings of potential problems such as hydraulic valve group wear, vibration motor malfunction, and excessively high oil temperature up to 72 hours in advance, reducing unplanned downtime by 40% and achieving an overall operating efficiency (OEE) of over 90%.

Green production attributes

The equipment adopts a fully enclosed negative pressure dust collection design, with dust emission concentration at the production site ≤5mg/m³, far below environmental protection standards. The high-performance capsule vibration damping structure at all workstations controls equipment operating noise below 70dB, and the energy consumption per unit product is only 2.5kW·h/ton of brick, a 20% reduction compared to traditional models of the same specifications.
The equipment can efficiently process various industrial solid wastes, with a solid waste blending ratio of up to 80%. The produced standard bricks achieve F200 level in freeze-thaw cycle testing, and the radioactivity index and heavy metal leaching concentration have passed the certification of the National Building Materials Machinery Quality Inspection Center, fully complying with green building materials standards.

Technical Specifications

Machine Model T12 Standard Model T12S Extended Version
Standard Pallet Size 1400×900 mm / 1400×870 mm 1400 × 1150 mm
Max. Molding Area 1250×820 mm 1100 × 1050 mm
Product Height Range 40 - 500 mm 40 – 300 mm / 40 – 500 mm
Cycle Time 15 - 25 seconds 15 – 25 seconds
Main Vibration Type Table Vibration Table Vibration
Control System SIEMENS SIEMENS
T10 Standard pallet dimensions (mm): 1200×950 / 1200×870 Main Vibration Mode: Table Vibration
Finished product height (mm): 40–300 / 40–500 Control System: Siemens
Molding cycle (s): 15–25 Max. Molding Area (mm): 1100 × 820

Production line layout

Brick Samples and Application Scenarios

Hot Tags: Brick forming machine
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Contact Info
Customer proximity is one of our strengths. Whenever you need us, you can rely on us. We do everything we can to be available for you worldwide and to be able to react as quickly as possible when it matters.
ZENITH Maschinenfabrik GmbH
Zenith-Straße 1
D-57290 Neunkirchen

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