Road paving block forming machine deeply integrates three core technologies: optimized mechanical structure, precise electrical control, and stable hydraulic drive, completely solving the long-standing industry pain points of traditional small brick-making machines, such as uneven vibration, large dispersion in finished product strength, cumbersome mold replacement, and high failure rate. From the initial project, the equipment was designed with the core goals of "high durability, high adaptability, and low maintenance."
It is also reliable in operation and of excellent quality, making it an ideal machine for producing hollow blocks, standard bricks, and high-quality paving bricks.
| Pallet specifications | 850x680mm |
| Molding area | 800x630mm |
| Product height | 50-200mm |
| Number of molded blocks | Hollow bricks: 6 pieces/mold (390×190×190 mm) |
| Standard bricks: 30 pieces/mold (240×115×53 mm) | |
| Paving bricks: 21 pieces/mold (200×100×60 mm) |
The core hydraulic components of the equipment are all imported brands, coupled with an independently developed closed-loop pressure regulation circuit. This allows for dynamic adjustment of the pressure head according to the molding requirements of different products, avoiding the uneven brick density caused by fluctuating pressure in traditional hydraulic systems. Unlike the rigid connection vibration damping method of ordinary brick making machines, this equipment adopts full-station capsule-type vibration damping technology.
High-elasticity damping capsules are installed at all connection points between the vibration table, frame, and mold box, absorbing over 90% of the high-frequency vibration impact force. This prevents the ineffective diffusion of vibration energy to the ground and concentrates more excitation force into the concrete blank, while significantly reducing fatigue wear on the frame, guide columns, and other core structures, allowing the entire machine to have a stable service life of over 10 years without major repairs.
The equipment employs multi-axis synchronous directional vibration technology, with a stable rated excitation force of 50KN. The vibration frequency can be steplessly adjusted within the 20-50Hz range, precisely matching the optimal vibration parameters for different raw material characteristics: a high-frequency, low-amplitude mode is used when producing ordinary paving bricks to quickly remove air bubbles from the brick body; when producing thick kerbstones, a low-frequency, high-amplitude mode is switched to ensure the aggregate is fully and densely integrated.
Combined with the "vibration-pressurization integrated molding" process of synchronous pressure application, the single-mold molding cycle takes only 15-20 seconds. Under standard 8-hour shift conditions, the standard brick production capacity can reach over 45,000 bricks.
The produced bricks are free of honeycomb and delamination, and their 28-day compressive strength can stably reach over 30MPa, far exceeding the national paving brick strength standards.
The hydraulic pumps and valves are from internationally renowned brands, featuring a stepped layout and three-dimensional assembly, resulting in a compact structure and convenient maintenance.
The operating speed, pressure, and stroke can be flexibly adjusted according to different products, ensuring stable operation and high energy efficiency.
The platform integrates technologies such as cloud computing, data protocol communication, the Internet, equipment modeling, artificial intelligence, fuzzy neural networks, and big data to collect and analyze intelligent equipment operation data and user habits.
It enables functions such as online monitoring, remote upgrades, remote fault prediction and diagnosis, equipment health status assessment, and automatic generation of equipment operation and application status reports, helping customers achieve digital and intelligent management.
The machine adopts a fully modular design, with the material feeding system, vibration system, hydraulic system, and electrical system each operating as an independent unit. Routine maintenance requires no disassembly of the entire machine; only the corresponding modules need maintenance and replacement. Ordinary operators can complete all daily operation and maintenance tasks after 3 days of training.
Thanks to fully automated closed-loop control, the entire process from material feeding, vibration, pressing, molding to demolding and brick output requires no manual intervention. Only two workers are needed to operate the entire production line, reducing labor costs by more than 50% compared to traditional semi-automatic brick making machines.
Simultaneously, the stable molding process ensures a consistently low scrap rate of less than 1.5%, significantly reducing raw material waste. Furthermore, the equipment can efficiently process large quantities of industrial solid waste such as fly ash, slag, and recycled aggregates from construction waste, meeting international environmental protection requirements and helping companies further reduce raw material procurement costs while maintaining compliant production.
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Zenith-Straße 1 57290 Neunkirchen
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