As the world's leading manufacturer of concrete block machinery, the Zenith 1200-2S fully automatic Concrete Product Forming Machine from Germany represents the pinnacle of modular design and German precision engineering. This
equipment is designed for large-scale, high-precision concrete product production, and its core advantages are:
1. Double-sided pressurization technology (2S system)
Through the unique double-sided synchronous vibration and pressing process, high-density and uniform molding of
concrete raw materials is achieved, and the compressive strength of the finished product is increased by more than
20%, significantly reducing material waste.
2. Fully automatic intelligent control system
Integrated PLC programmable logic controller and touch screen human-machine interface, supports digital parameter
adjustment, fault self-diagnosis and production data traceability, and adapts to the rapid switching of diversified
molds (curbstones, hollow bricks, paving bricks, etc.).
3. Modular and efficient production capacity
The daily output of a single machine can reach 12,000-15,000 standard bricks (measured in 200mm×100mm
specifications), and can be equipped with a manipulator stacking system or unmanned logistics docking to meet the
needs of the Industrial 4.0 production line.
4. Sustainable manufacturing concept
The low-energy motor design is combined with a circulating water cooling system, which saves 30% energy compared to
traditional equipment; it supports the proportion of recycled aggregates to reach 60%, which helps green building
certification.
1. Municipal and infrastructure projects
Application scenarios: mass production of high-strength curbstones, drainage ditch components, anti-collision
guardrails, etc., meeting European EN 1338/1340 standards.
User benefits: The stability of the equipment ensures the delivery cycle of municipal projects, and the double-sided
pressurization technology extends the service life of the product and reduces maintenance costs.
2. Building industrialization and prefabricated housing
Application scenarios: customized production of lightweight partition boards and decorative blocks, adapted to the
parametric design requirements of the BIM system.
User benefits: High-precision dimensional tolerance (±0.5mm) reduces secondary processing on the construction site
and promotes the popularization of modular buildings.
3. Environmentally friendly recycled materials field
Application scenarios: Use recycled aggregates from construction waste to make permeable bricks and ecological slope
protection bricks, which are in line with sponge city construction.
User benefits: The strong adaptability of the equipment to mixed materials helps customers obtain government
circular economy subsidies and increase project profit margins.
Technical Parameters
| Maximum Forming Are | 1100×1080mm |
| Block Height | 40-300mm |
| Cycle Time | 18~25s (depending on block types) |
| Pallet Size | 1200×1150mm |
| Production per Mould | 390×190×190（12pcs/mould） |
| Bottom Vibration | 2×15KW Two-axis Dynamic + Static Vibration Table |
| Tamper Head Vibration | 2×0.55KW |
| Control System | SIEMENS |
| Total Power | 70.35KW |
| Total Weight | Main Machine:14.98T With facemix device: 18.49T |
Technology Advantage
The Machine Is Equipped With The Newly Developed Servo Vibration System, Which Has A Dense And High-Excited Vibration Force, Thus Ensuring Production In An Efficient Way, Especially For Large Products And High-Quality Products, Which Need To Be Produced By Pre-Vibration And Transitional Vibration, Can Achieve A Really Nice Effect.
The Feeding System Is Applied With The Germany Patented Design, Which Is Suitable For The Use Of Construction Waste And Other Special Aggregates. What’s More, The Discharging Gate Is Controlled By SEW Motor. The Feeding Frame, Bottom Plate & Mixing Blades Are Made Of High-Duty Sweden HARDOX Steel, Which Strengthen The Sealing Performance And Prevent The Material Leakage To Guarantee The Long Service Life, Feeding Uniform For The Improved Product Quality.
QGM SIEMENS Frequency Conversional Technology Was Re-Innovated And Improved By Germany R&D Center. The Block Making Vibration Adopts Low Frequency Standby, High Frequency Operation, Which Improve The Running Speed And Product Quality. At The Same Time, It Reduces The Impact On The Mechanical Parts And Motor, Prolongs The Machine And Motor Lifespan, Saving About 20%-30% Of Electricity When Compared With The Traditional Motor.
Perfectly Combine The Automation Technology And System From Germany. The Automatic Control Is Of Easy Operation, Low Failure Ratio And High Reliability. At The Same Time, It Has The Functions Of Product Formula Management And Operation Data Collection.
The Hydraulic Pump & Valve Are From International Brand, Which Adopt High Dynamic Proportional Valve And Constant Output Pump To Adjust The Speed & Pressure, With The Features Of High-Stability, High Efficiency And Energy-Saving.
QGM Intelligent Equipment Cloud System Realizes Online Monitoring, Remote Upgrade, Remote Fault Prediction And Fault Self-Diagnosis, Equipment Health Status Evaluation; Generates Equipment Operation And Application Status Reports And Other Functions; With The Advantages Of Remote Control & Operation, Quick Troubleshooting & Maintenance For The Clients. Everything Is Interconnected, And The Production And Operation Of Equipment Can Be Seen Through The Network In Every Corner Of The World.
Corollary Equipment
Batcher
Automatic Pallet Feeder
Moisture Sensor
Finger Car
Block-Pallet Separator
Curing Chamber
Block-Pushing Cuber
Address
Zenith-Straße 1 57290 Neunkirchen
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